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Saturday, July 14, 2007

Role of Sensor in CIM

This post will tell about the role of sensor in computer integrated in manufacturing. Since we know that the computer integrated manufacturing is based on the manufacturing system that has been implemented by the computer based knowledge. Since the sensor is the most linkable to the automation, the sensor is applying their role in manufacturing system through the computer integrated manufacturing. Based on the role of sensor, we can see that the sensor is actually give the most function to the system to make it work as an automation in computer integrated manufacturing.

Process measurands associated with sensor signal types

Signal Output Type

Associated Process Measurands

Mechanical (includes acoustic)

Position (linear, angular)

Velocity

Acceleration

Force

Stress. pressure

Strain

Mass. density

Moment, torque

Flow velocity, rate of transport

Shape, roughness, orientation

Stiffness, compliance

Viscosity

Crystallinity, structural integrity

Wave amplitude. phase, polarization, spectrum

Wave velocity

Electrical

Charge, current

Potential. potential difference

Electric field (amplitude, phase. polarization. spectrum)

Conductivity

Permittivity

Magnetic

Magnetic field (amplitude. phase. polarization, spectrum) Magnetic flux

Permeability

Chemical (includes biological)

Components (identities, concentrations, states) Biomass (identities, concentrations, states)

Radiation

Type

Energy

Intensity

Emissivity

Reflectivity

Transmissivity

Wave amplitude, phase, polarization, spectrum

Wave velocity

Thermal

Temperature

Flux

Specific heat

Thermal conductivity


Role of Sensor in Computer Integrated Manufacturing

The role of sensor systems for computer integrated manufacturing is generally composed of sensing, transformation / conversion signal processing, and decision making, as shown in figure below. The output of the sensor system is either given to the op­erator via a human-machine interface or directly utilized to control the machine. Objectives, requirements, demands, boundary conditions, signal processing, com­munication techniques, and the human-machine interface of the sensor system are described in this section.


Role of sensor in computer integrated manufacturing.

Manufacturing system part

Role of sensors

Machine tools and robot

Position measurement

Sensor of orientation

Calibration of machine tools and robot

Collision detection

Machine tools monitoring and diagnosis

Workpiece

Optical measuring

Light-section method

Tactile measuring

Process monitoring

Temperature controlling

Dosage and level controlling

Process quantity

Process quality

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